76.8V 150Ah LiFePO₄ Battery System for Mobile Scissor Lift Platform

This case study introduces a 76.8V 150Ah LiFePO₄ battery system designed as a complete scissor lift battery conversion kit and aerial lift battery upgrade solution for industrial AWP (Aerial Work Platform) applications.

It is engineered to fully replace traditional lead-acid battery systems used in scissor lifts, boom lifts, and aerial platforms, delivering higher efficiency, longer lifespan, and safer operation.

In the global AWP industry, traditional lead-acid batteries are still widely used in scissor lifts and aerial work platforms. However, they create several operational limitations:

• Heavy battery weight reduces lifting efficiency
• Frequent replacement increases maintenance cost
• Limited discharge performance under hydraulic load
• Long charging time causes downtime
• Poor performance in low-temperature environments

To solve these issues, a scissor lift battery conversion kit based on LiFePO₄ technology is becoming the mainstream solution for aerial lift battery upgrade projects.

This lithium battery pack is designed specifically for scissor lift battery replacement and OEM AWP lithium battery upgrade applications.

• Battery Chemistry: Lithium Iron Phosphate (LiFePO₄)
• Nominal Voltage: 76.8V (24S)
• Capacity: 150Ah
• Energy: 10.8kWh
• Cell Configuration: 24S1P (3.2V cells)
• Continuous Discharge: 1C
• Peak Discharge: 3C (10 seconds)
• Cycle Life: ≥3500 cycles @ 80% DOD
• Weight: 110–120kg

This system is fully compatible with most scissor lift and aerial lift platforms requiring a battery conversion kit upgrade.

The system integrates a high-voltage intelligent BMS designed for industrial scissor lift battery conversion kit applications.

• CAN 2.0B (OEM integration)
• RS485 industrial protocol
• Bluetooth (optional mobile monitoring)

• Over-voltage & under-voltage protection
• Over-current & short-circuit protection
• High/low temperature protection
• SOC real-time monitoring
• SOH battery health prediction
• Active cell balancing system

• LCD display panel
• Mobile APP monitoring
• Audible alarm system

This AWP lithium battery system is designed for harsh construction and rental environments.

• Industrial-grade metal enclosure
• IP65 waterproof and dustproof rating
• Built-in fuse + emergency shut-off switch
• Anti-reverse connection charging port
• Heavy-duty connectors for high current load
• Portable design with handle and wheels

Dimensions: 700 × 500 × 300 mm (customizable for OEM scissor lift battery conversion kit projects)

• Max Charging Current: 75A (0.5C)
• Continuous Discharge: 150A
• Peak Discharge: 300A (10 seconds)
• Charging Temperature: 0°C ~ 55°C
• Discharging Temperature: -20°C ~ 60°C
• Optional Heating System: Supports low-temperature operation down to -20°C

This ensures stable output for hydraulic lifting systems used in aerial work platforms.

This system is a plug-and-play scissor lift battery replacement solution, requiring no complex modification for most AWP equipment.

• 40% weight reduction vs lead-acid
• 30% space saving
• Improved machine efficiency and mobility

• ≥3500 cycles
• 3–4 times longer lifespan than lead-acid
• Reduced replacement frequency

• Stable 1C continuous discharge
• 3C peak power support
• Ideal for hydraulic lifting operations

• Real-time SOC/SOH monitoring
• CAN/RS485 communication for OEM integration
• Reduced maintenance cost and downtime

• Supports parallel connection
• Expandable up to 21.6kWh
• Flexible for different scissor lift models

This scissor lift battery conversion kit / AWP lithium battery system is widely used in:

• Electric scissor lifts
• Aerial work platforms (AWP)
• Boom lifts & cherry pickers
• Warehouse maintenance platforms
• Industrial lifting equipment
• Construction access systems

Compared with traditional battery systems, this solution provides:

• Higher uptime for rental fleets
• Lower total cost of ownership (TCO)
• Faster charging cycles
• Safer lithium iron phosphate chemistry
• Reduced maintenance workload
• Improved operational efficiency

It is a future-ready aerial lift battery upgrade solution for global OEM manufacturers and equipment operators.

The 76.8V 150Ah LiFePO₄ system is a complete scissor lift battery conversion kit designed for modern aerial lift battery upgrade requirements.

As a high-performance AWP lithium battery solution, it delivers longer lifespan, stronger power output, and significantly lower operating costs compared to traditional lead-acid batteries.

It is the ideal upgrade path for OEMs, rental companies, and industrial users seeking reliable scissor lift battery replacement solutions.